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Manual Battery Manufacturing Unit
Manual Battery Manufacturing Unit is designed to manufacture 50 batteries per day. It consist of manual grid casting machines. Once the grid is casted, with the use of furnace and casting machines, they are left for 2-3 days before plate making section comes in. The paste is formed in the mixer as per our tested recipe with our patented additives for better performance. This paste is then manually pasted homogeneously to make the plate. This section is very important as it defines the quality of plates and hence the life. In order to get more homogeneous placement of paste rollers are used. Then the plates are left for curing which can be done manually or with the use of curing chambers depending on the budget deployed in the project. After curing plates are dried till all the moisture is removed.
The plates are then put on comb and Jig sets to make cells of desired applications and capacity. Here comb and Jig sets are used to complete the cell making process and combining the cell leg from leg die mould in case of open lid container and intercell connector in case of heat seal container. After the cells are formed they are placed in the individual cells of the battery container. In open lid container le mould is then connected to the leg connector to other cell through the intercell strap connector above the cell lid. In heat seal container the intercell welding machine is used to do the intercell strap connection and then heat sealing machine is used to seal the top lid of the container. Then the acid of 1265-1270 SG is filled homogeneously and the batteries are put to charging on the charger. After the charging is complete we randomly select batteries for testing the batteries on Universal tester.